Forming

Unlike cutting tools, most shaping tools are still uncoated. The main reason for this is the larger sizes and complex shapes of the tools, which can make it challenging to ensure good adhesion between the substrate and the PVD coating. Nevertheless, in recent times, coating methods and types of coatings with excellent tribological properties have been established, which significantly improve the adhesion (forming of aluminum alloys and stainless steel) and abrasion (high-strength steels) wear resistance of forming tools.

COATING CONFIGURATOR

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Forming operation Workpiece material Sheet thickness
44MX

44MX

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Advantages
Properties
Applications
Advantages
  • On the base of TiAlXN
  • Colour: Dark violet
  • Coating hardness:  33 GPa
  • Coating thickness: 10 µm
  • Coefficient of friction 0,3
  • Max. service temperature >1100 °C
Properties

Chemical composition with high aluminium content  

  • Provides excellent temperature and oxidation protection

High density nanocrystalline structure 

  • Significantly improves the mechanical properties of the surface 

High micro hardness 

  • Significantly reduces abrasion wear

Chemical inertness 

  • Prevents adhesion of material (adhesive wear)

Smooth coating surface 

  • Allows easy sliding on the tool surface 
  • Reduces contact transformation pressures
  • Thus, significantly extends the lifetime of the forming tools and increases the quality of the parts produced. 
Applications
  • Stamping, drawing, punching, forming tools for processing of high alloy steel with material yield strength Rm >> 500 MPa and sheet metal thickness > 1.5 mm
  • Stamping, drawing of Stainless-steel material